Professional Summary

Professional Overview

Wayne Lyon is a seasoned Tooling Engineer and Pre-set Supervisor with over 35 years of experience in the automotive manufacturing industry. He specializes in optimizing tooling processes, driving operational efficiency, and leading cross-functional teams to deliver high-quality, cost-effective solutions.

Experience Summary

Current Role

As the Tooling Engineer / Pre-set Supervisor at ZF Chassis Components, Wayne is responsible for overseeing the design, development, and maintenance of specialized tooling and fixtures. He collaborates closely with production teams to ensure seamless integration of new tools and technologies, minimizing downtime and enhancing overall equipment effectiveness (OEE). Wayne's technical expertise and problem-solving skills have been instrumental in improving production yield and reducing manufacturing costs.

Career Progression

Prior to his current role, Wayne held various leadership positions in the automotive and metalworking industries. As a Tooling Engineer at Shively Bros. / Nexteer Automotive, he spearheaded the implementation of advanced tooling strategies, resulting in significant improvements in production efficiency and quality. Earlier in his career, Wayne served as a Sr. Metalworking Application Engineer at Kennametal Inc., where he provided technical guidance and training to customers, driving the adoption of innovative cutting tools and machining solutions. His strong background in machine assembly and final control, gained while working as a Supervisor at Charmilles Technologies, has further enhanced his understanding of the manufacturing process.

Academic Background

Wayne holds a bachelor's degree in Mechanical Engineering from the University of Michigan, where he specialized in design and manufacturing processes. His technical expertise, coupled with his practical experience, has enabled him to deliver innovative solutions and drive continuous improvement in the companies he has served.

Areas of Expertise

• Tooling design, development, and optimization

• Pre-set process management and troubleshooting

• Lean manufacturing principles and continuous improvement

• Cross-functional team leadership and collaboration

• Effective communication and stakeholder management

• Project management and implementation of new technologies

Professional Impact

Throughout his career, Wayne has played a pivotal role in enhancing production efficiency and quality at various automotive manufacturing facilities. He has successfully led the implementation of advanced tooling solutions, resulting in reduced scrap rates, increased machine uptime, and improved overall equipment effectiveness (OEE). Wayne's technical expertise and collaborative approach have earned him the respect of his peers and the trust of his stakeholders.

Conclusion

With his extensive experience and proven track record of success, Wayne Lyon is a valuable asset to any organization seeking to optimize its manufacturing processes and drive continuous improvement. His versatility, problem-solving skills, and commitment to excellence make him a sought-after professional in the automotive industry.